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Implementation of hierarchical design for manufacture rules in manufacturing processes

Parvez, Masud (2008) Implementation of hierarchical design for manufacture rules in manufacturing processes. Master of Engineering thesis, Dublin City University.

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Abstract

In order to shorten the product development cycle time, minimise overall cost and smooth transition into production, early consideration of manufacturing processes is important. Design for Manufacture (DFM) is the practice of designing products with manufacturing issues using an intelligent system, which translates 3D solid models into manufacturable features. Many existing and potential applications, particularly in the field of manufacturing, require various aspects of features technology. In all engineering fields geometric modelling wluch accurately represents the shape of a whole engineering component has become accepted for a wide range of applications. To apply DFM rules or guidelines in manufacturing processes, they have to be systematised and organised into a hierarchical rule system. Rules at the higher level of the hierarchical system are applied to more generic manufacturing features, and specific rules are applied to more detailed features. This enables the number of rules and amount of repetition to be minimsed. Violation of the design for manufacture rules in the features, their characteristics and manufacturing capabilities are further examined in this hierarchical system. Manufacturabillty analysis, such as production type, materials, tolerances, surface finish, feature characteristics and accessibility, are also taken into consideration. Consideration of process capabilities and limitations during the design process is necessary in order to minimise production time and as a result, rnanufactunng cost. The correct selection of manufacturing processes is also important as it is related to the overal cost. As a result of this research, a hierarchical design for manufacture rule system is proposed which would aid designers in avoiding designs that would lead to costly manufacturing processes.

Item Type:Thesis (Master of Engineering)
Date of Award:2008
Refereed:No
Supervisor(s):Szecsi, Tamas
Uncontrolled Keywords:product development lifecycle; design for manufacture; DFM; hierarchical rule systems
Subjects:Engineering > Mechanical engineering
Engineering > Production engineering
DCU Faculties and Centres:DCU Faculties and Schools > Faculty of Engineering and Computing > School of Mechanical and Manufacturing Engineering
Use License:This item is licensed under a Creative Commons Attribution-NonCommercial-No Derivative Works 3.0 License. View License
ID Code:16992
Deposited On:14 May 2012 11:44 by Fran Callaghan. Last Modified 14 May 2012 11:44

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