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Control of specific growth rate in fed-batch bioprocesses: novel controller design for improved noise management

Brignoli, Yann, Freeland, Brian orcid logoORCID: 0000-0003-3705-5745 and Dabros, Michal orcid logoORCID: 0000-0002-0176-0015 (2020) Control of specific growth rate in fed-batch bioprocesses: novel controller design for improved noise management. Processes, 8 (6). ISSN 2227-9717

Abstract
Accurate control of the specific growth rate (µ) of microorganisms is dependent on the ability to quantify the evolution of biomass reliably in real time. Biomass concentration can be monitored online using various tools and methods, but the obtained signal is often very noisy and unstable, leading to inaccuracies in the estimation of μ. Furthermore, controlling the growth rate is challenging as the process evolves nonlinearly and is subject to unpredictable disturbances originating from the culture’s metabolism. In this work, a novel feedforward-feedback controller logic is presented to counter the problem of noise and oscillations in the control variable and to address the exponential growth dynamics more effectively. The controller was tested on fed-batch cultures of Kluyveromyces marxianus, during which μ was estimated in real time from online biomass concentration measurements obtained with dielectric spectroscopy. It is shown that the specific growth rate can be maintained at different setpoint values with an average root mean square control error of 23 ± 6%.
Metadata
Item Type:Article (Published)
Refereed:Yes
Additional Information:Article Number 679
Uncontrolled Keywords:bioprocess monitoring and control; specific growth rate control; signal noise management; dielectric spectroscopy; PAT; microbial bioprocessing
Subjects:UNSPECIFIED
DCU Faculties and Centres:DCU Faculties and Schools > Faculty of Science and Health > School of Biotechnology
Publisher:MDPI
Official URL:https://doi.org/10.3390/pr8060679
Copyright Information:© 2020 The Authors.
ID Code:25639
Deposited On:18 Mar 2021 17:15 by Brian Freeland . Last Modified 21 Nov 2023 11:27
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