Due to the unique characteristics of nitinol (NiTi) such as shape memory and super-elasticity, it is widely utilized in various industries, particularly in aerospace and biomedical applications [1]. Additive manufacturing technology can provide the accurate dimensioning of NiTi components, even for those with intricate and complex geometries [2]. However, the presence of residual stresses poses a significant concern from additive manufacturing. These residual stresses can adversely impact the structural integrity and performance of the manufactured parts, necessitating careful consideration and management [3]. This study delves into a distinctive approach for predicting residual stresses within additive manufactured NiTi components, employing a simple, non-destructive, and cost-efficient method that integrates beam mechanics equations with finite element analysis (FEA). This work aimed to develop a rapid and accurate method for measuring the residual stress from additively manufactured nitinol beams which will be validated via established techniques such as hole-drilling, XRD and/or neutron diffraction.