Login (DCU Staff Only)
Login (DCU Staff Only)

DORAS | DCU Research Repository

Explore open access research and scholarly works from DCU

Advanced Search

Influence of Coating Layers and Immersion Time on Adhesion Force and Corrosion Resistance of DCPD Coatings on Pure Magnesium

Sadat Hashemi, Tina orcid logoORCID: 0000-0002-6989-8846, Celikin, Mert, McCarthy, Helen O. orcid logoORCID: 0000-0002-1254-3745, Levingstone, Tanya J. orcid logoORCID: 0000-0002-9751-2314 and Dunne, Nicholas J. orcid logoORCID: 0000-0003-4649-2410 (2025) Influence of Coating Layers and Immersion Time on Adhesion Force and Corrosion Resistance of DCPD Coatings on Pure Magnesium. Surfaces and Interfaces, 77 . p. 107941. ISSN 2468-0230

Abstract
The widespread use of magnesium (Mg) in the medical implant industry has been limited by its rapid degradation rate, which surpasses tissue healing and causes a loss of mechanical strength before complete healing occurs. In this study, an immersion coating technique based on a wet chemistry approach was developed to deposit a homogeneous and dense layer of dicalcium phosphate dihydrate (DCPD) on pure Mg substrates to improve corrosion resistance. By optimising the phase composition, immersion time, and number of coating cycles, the coating achieved the desired thickness and improved adhesion, forming an effective barrier in Hank’s solution. This study demonstrated that the deposition and growth of DCPD on pure Mg are influenced by its solubility behaviour in relation to pH, which in turn determines the optimal immersion time. The results showed that extending the immersion time from 2 to 24 hours led to the deposition of homogeneous coatings with increased thickness and adhesion force. However, increasing the immersion time to 48 hours did not achieve further increases in coating thickness and resulted in lower coating adhesion force due to severe cracks, uneven surfaces, and pores. Increasing coating cycles caused continuous hydrogen evolution, which destabilised the structure and led to uneven formation of the coating, cracking, delamination, and reduced adhesion strength. Electrochemical tests confirmed that a 24-hour, single-cycle coating formed a dense, adherent layer that effectively limited the ability of Hank's solution to penetrate the coating and provided robust protection to the underlying Mg.
Metadata
Item Type:Article (Published)
Refereed:Yes
Subjects:Engineering > Mechanical engineering
DCU Faculties and Centres:DCU Faculties and Schools > Faculty of Engineering and Computing
DCU Faculties and Schools > Faculty of Engineering and Computing > School of Mechanical and Manufacturing Engineering
Publisher:Elsevier
Official URL:https://www.sciencedirect.com/science/article/pii/...
Copyright Information:Authors
ID Code:32282
Deposited On:13 Feb 2026 11:39 by Gordon Kennedy . Last Modified 13 Feb 2026 11:39
Documents

Full text available as:

[thumbnail of Pre_Proof_Surfaces and Interfaces.pdf] PDF - Archive staff only. This file is embargoed until 15 November 2027 - Requires a PDF viewer such as GSview, Xpdf or Adobe Acrobat Reader
Creative Commons: Attribution-Noncommercial-No Derivative Works 4.0
4MB
Metrics

Altmetric Badge

Dimensions Badge

Downloads

Downloads

Downloads per month over past year

Archive Staff Only: edit this record