Sadat Hashemi, Tina
ORCID: 0000-0002-6989-8846, Celikin, Mert, McCarthy, Helen O.
ORCID: 0000-0002-1254-3745, Levingstone, Tanya J.
ORCID: 0000-0002-9751-2314 and Dunne, Nicholas J.
ORCID: 0000-0003-4649-2410
(2025)
Influence of Coating Layers and Immersion Time on Adhesion Force
and Corrosion Resistance of DCPD Coatings on Pure Magnesium.
Surfaces and Interfaces, 77
.
p. 107941.
ISSN 2468-0230
Abstract
The widespread use of magnesium (Mg) in the medical implant industry has been limited by its rapid degradation rate, which surpasses tissue healing and causes a loss of mechanical strength before complete healing occurs. In this study, an immersion coating technique based
on a wet chemistry approach was developed to deposit a homogeneous and dense layer of dicalcium phosphate dihydrate (DCPD) on pure Mg substrates to improve corrosion resistance. By optimising the phase composition, immersion time, and number of coating cycles, the
coating achieved the desired thickness and improved adhesion, forming an effective barrier in Hank’s solution. This study demonstrated that the deposition and growth of DCPD on pure Mg are influenced by its solubility behaviour in relation to pH, which in turn determines the optimal
immersion time. The results showed that extending the immersion time from 2 to 24 hours led to the deposition of homogeneous coatings with increased thickness and adhesion force. However, increasing the immersion time to 48 hours did not achieve further increases in coating
thickness and resulted in lower coating adhesion force due to severe cracks, uneven surfaces, and pores. Increasing coating cycles caused continuous hydrogen evolution, which destabilised the structure and led to uneven formation of the coating, cracking, delamination, and reduced
adhesion strength. Electrochemical tests confirmed that a 24-hour, single-cycle coating formed a dense, adherent layer that effectively limited the ability of Hank's solution to penetrate the coating and provided robust protection to the underlying Mg.
Metadata
| Item Type: | Article (Published) |
|---|---|
| Refereed: | Yes |
| Subjects: | Engineering > Mechanical engineering |
| DCU Faculties and Centres: | DCU Faculties and Schools > Faculty of Engineering and Computing DCU Faculties and Schools > Faculty of Engineering and Computing > School of Mechanical and Manufacturing Engineering |
| Publisher: | Elsevier |
| Official URL: | https://www.sciencedirect.com/science/article/pii/... |
| Copyright Information: | Authors |
| ID Code: | 32282 |
| Deposited On: | 13 Feb 2026 11:39 by Gordon Kennedy . Last Modified 13 Feb 2026 11:39 |
Documents
Full text available as:
|
PDF
- Archive staff only. This file is embargoed until 15 November 2027
- Requires a PDF viewer such as GSview, Xpdf or Adobe Acrobat Reader
Creative Commons: Attribution-Noncommercial-No Derivative Works 4.0 4MB |
Metrics
Altmetric Badge
Dimensions Badge
Downloads
Downloads
Downloads per month over past year
Archive Staff Only: edit this record