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Laser Powder Bed Fusion of Aluminium Alloy 6061 for Ultra-High Vacuum Applications

McCann, Ronán orcid logoORCID: 0000-0002-2071-0785, Hughes, Cian orcid logoORCID: 0000-0002-4863-733X and Brabazon, Dermot orcid logoORCID: 0000-0003-3214-6381 (2022) Laser Powder Bed Fusion of Aluminium Alloy 6061 for Ultra-High Vacuum Applications. Key Engineering Materials, 926 . pp. 242-249. ISSN 1013-9826

Abstract
As additive techniques such as laser powder bed fusion find increasing adoption industry, the ability to adapt these processes to industrially relevant materials is paramount. This adaptation can represent a significant challenge when working with wrought alloy feedstocks, which often result in brittle or porous parts lacking the mechanical properties of their conventionally wrought counterparts. One such alloy, aluminium 6061, is a highly used alloy in the aerospace, automotive, and semiconductor manufacturing industries. The conventionally manufactured components can have complex morphologies and may be assemblies of multiple individual components. As such, the ability to use an additive approach, and produce these as single parts can lead to significant benefits. In this work, we examine laser powder bed fusion of aluminium alloy 6061. The effects of process parameters such as laser power, beam scan speed, hatching distance, spot size was examined with a view towards developing an optimised process for this traditionally wrought alloy. Parts were examined for porosity and microstructure, with an aim to develop greater than 95% relative densities. To aid in process optimisation, in-situ pyrometry was deployed to understand the effects of the process parameters and develop a robust and repeatable process for producing 6061 components.
Metadata
Item Type:Article (Published)
Refereed:Yes
Uncontrolled Keywords:additive manufacturing; laser powder bed fusion; aluminium, 6061
Subjects:Engineering > Materials
Engineering > Mechanical engineering
Physical Sciences > Lasers
DCU Faculties and Centres:DCU Faculties and Schools > Faculty of Engineering and Computing > School of Mechanical and Manufacturing Engineering
Research Institutes and Centres > National Centre for Plasma Science and Technology (NCPST)
Research Institutes and Centres > National Centre for Sensor Research (NCSR)
Research Institutes and Centres > Advanced Processing Technology Research Centre (APTRC)
Research Institutes and Centres > I-Form
Publisher:Trans Tech Publications Ltd
Official URL:https://doi.org/10.4028/p-zg7019
Copyright Information:© 2022 The Authors.
Funders:Irish Research Council under Grant Number NF/2019/15931397, European Union’s Horizon 2020 Research and Innovation Program under grant agreement No. 862100, Science Foundation Ireland (SFI) under Grant Number 16/RC/3872 and is co-funded under the European Regional Development Fund and by I-Form industry partners
ID Code:27471
Deposited On:03 Aug 2022 09:36 by Ronan Mccann . Last Modified 14 Mar 2023 15:47
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