Doğu, Merve Nur ORCID: 0000-0003-1843-6040 (2024) Additive Manufacturing of Nickel-Base Superalloy IN939 by Powder Bed Fusion-Laser Beam. PhD thesis, Dublin City University.
Abstract
IN939 is a precipitation-hardenable Ni-base superalloy. It has been widely used for blades and vanes in gas turbines, and aircraft engines due to its outstanding properties such as high microstructural stability up to 850 oC, high corrosion, oxidation and creep resistance. Recently, a growing interest in the fabrication of IN939 parts with the PBF-LB process has emerged due to its significant advantages such as intricate geometric complexity in a single step, design freedom, as well as reductions in material waste and tooling costs. IN939 is considered reasonably weldable yet it is crack-susceptible.
There is a significant gap in the literature concerning the influence of PBF-LB process parameters and subsequent heat treatments on the material characteristics of IN939 compared to established Ni-base superalloys like IN718 and IN625. For this reason, investigation of the effects of PBF-LB process parameters and post-heat treatment on the material properties of IN939 is crucial to obtain crack- and defect-free components.
This thesis investigates the effects of PBF-LB process parameters and post-heat treatments on IN939. Through a systematic approach, the research evaluates the characteristics of IN939 powders, including virgin and spatter powders, and their impact on part quality and process efficiency. Furthermore, the influence of PBF-LB process parameters such as laser power, scanning speed, and hatch distance on material properties is comprehensively analyzed, emphasizing parameter optimization for defect mitigation and surface quality improvement. Additionally, the investigation delves into the effects of different scanning strategies on the material properties of IN939, providing valuable insights into optimizing scanning parameters to achieve desired performance. Moreover, this study explores the impact of various solution heat treatment temperatures on the material properties of IN718 and IN939, offering practical recommendations for heat treatment parameter optimization.
Metadata
Item Type: | Thesis (PhD) |
---|---|
Date of Award: | August 2024 |
Refereed: | No |
Supervisor(s): | Brabazon, Dermot and Geraghty, John |
Subjects: | Engineering > Mechanical engineering |
DCU Faculties and Centres: | DCU Faculties and Schools > Faculty of Engineering and Computing > School of Mechanical and Manufacturing Engineering Research Institutes and Centres > Advanced Processing Technology Research Centre (APT) Research Institutes and Centres > I-Form |
Use License: | This item is licensed under a Creative Commons Attribution-NonCommercial-No Derivative Works 4.0 License. View License |
Funders: | Science Foundation Ireland |
ID Code: | 30217 |
Deposited On: | 19 Nov 2024 11:23 by Dermot Brabazon . Last Modified 19 Nov 2024 11:23 |
Documents
Full text available as:
PDF
- Archive staff only. This file is embargoed until 2 October 2026
- Requires a PDF viewer such as GSview, Xpdf or Adobe Acrobat Reader
Creative Commons: Attribution-No Derivative Works 4.0 25MB |
Downloads
Downloads
Downloads per month over past year
Archive Staff Only: edit this record